Kiln grinding expert system

Cement Grinding Expert System

The cement mill expert system is an intelligent control system that integrates artificial intelligence algorithm models and big data analysis, aiming to achieve automation and intelligent management of the cement production process. The system is fully automated through mechanism modeling and Internet technology to achieve accurate and intelligent control of the cement production process. Specifically, the cement grinding expert system has the following characteristics and functions:

Diversified control unit module: Based on the principle of "two mills and one combustion" in cement factories, adjust the proportion control of air, material, and coal reasonably, and develop different sub modules of controllers, including decomposition furnace controller, grate cooler controller, air volume balance controller, coal mill controller, denitrification controller, waste heat power generation controller, raw material mill controller, and cement mill controller. These modules are based on the mechanism of abnormal working condition determination, automatically alarm, and intelligently feedback to the central control operator according to the alarm level, achieving rapid response to abnormal processes. ‌

Stable optimization and fault warning: Through artificial intelligence algorithm models, targeted control is achieved for different working conditions, realizing the full process intelligent control of limestone crushing, raw material processing, raw material grinding, clinker burning, cement grinding, and finished product delivery. At the same time, through equipment failure analysis, warning prompts, and predictive control modules, abnormal downtime can be reduced, preventive maintenance of equipment can be carried out, production cycles can be continuously improved, and labor costs can be saved. ‌

Automatic optimization, energy saving and consumption reduction: By analyzing, comparing and benchmarking with various types of production lines through massive data, the optimal control values are provided. The measurement and execution unit modules are automatically calibrated to ensure stable operation, edge control, automatic repair of process defects and process model parameter mismatches, and automatic search for the optimal parameter control in the production process, achieving the goal of energy saving and consumption reduction. ‌

Stable operation and optimization: The grinding expert optimizes the control system to ensure stable production of the grinding system, enabling it to operate in the best energy efficiency state. The system consists of three independent subsystems: raw material mill, coal mill, and cement mill. It can not only further achieve stable operation of the mill system, but also ensure operation at the optimal output and energy efficiency state, realizing self decision-making, self execution, and self optimization operation functions, thereby achieving unmanned operation of the mill system, reducing production personnel, easing the workload of central control operators, and ensuring that the mill output, power consumption, and product quality fully meet the optimal design goals. ‌

The cement mill expert system integrates multiple control strategies and technical means to achieve intelligent management and optimization of the cement production process, improving production efficiency, product quality, and energy utilization efficiency